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Home > Product Division > Temperature > Thermowell > Standard Thermowell

Standard Thermowell

Metaval’s Standard Thermowell line protects temperature sensors from process pressure, corrosion, mechanical damage, and flow‑induced vibration. Designed in accordance with ASTM / ASME PTC 19.3 methodology, each thermowell balances strength with response time and is available in a wide range of alloys and construction styles.

Factory NDT options:

X‑ray, ultrasonic, dye‑penetrant, hydrotest, PMI.

Pressure & temperature proven :

up to 2 500 PSI / 550 °C (material‑dependent).

Extended sensor life:

isolates RTDs / thermocouples from direct process media.

Process Connection:

½″–2″ NPT / BSP / Flange ANSI 150‑2500 / Weld‑in

Insertion Length (U):

50 mm – 1 500 mm (customizable)

Pressure Rating:

Up to 2 500 PSI (175 bar)

Standard Bore Ø:

6.3 mm (others on request up to 12 mm)

Instrument Connection:

½″ or ¾″ NPT (standard)

Stem Styles:

Tapered, Straight, Stepped

Temperature Range:

–50 °C to +550 °C (alloy‑dependent)

Design Standard:

ASME PTC 19.3 TW methodology

Dimension Check
Hydro Test
Dye Penetration Test
Positive Material Identification (PMI) Test
Helium Leakage Test
Radiography Test
NACE MR 0175 / 0103 / ISO 15156
Corrosion Tests
FN Test
MPT
Impact Test
UT test
Ultrasonic Cleaning
Oxygen Cleaning
Chemical & Physical Properties
Hardness Test
Micro Test
Microstructure Analysis

Extended sensor life – isolates RTDs / thermocouples from direct process media.
Pressure & temperature proven – up to 2 500 PSI / 550 °C (material‑dependent).
Material flexibility – SS304/316/L, Carbon Steel, Duplex, Inconel® 600/625, Incoloy® 800, Monel®, Hastelloy® C‑276, Titanium.
Wake‑frequency calculations per ASME PTC 19.3 available on request.
Factory NDT options: X‑ray, ultrasonic, dye‑penetrant, hydrotest, PMI.
IBR & NACE compliance, PWHT, and special coatings are offered.

Thermopaste / heat‑transfer compound
Dielectric unions
Sensor spring clips
Weld boss adaptors
Velocity collars
Insulation jackets

Power‑plant steam & feedwater lines
Chemical & petrochemical reactor jackets
Oil & gas separator and transmission systems
HVAC chillers and utility skids
Water & wastewater treatment processes

Bar Stock Threaded (BT) – Process threads: NPT, BSP, Metric
Bar Stock Flanged (BF) – Flanges: ANSI / BS / DIN
Bar Stock Weld‑in (BW) – Butt‑weld or socket‑weld stem
Fabricated Threaded (FT) – Tube‑and‑tip with threaded hex plug
Fabricated Flanged (FF) – Tube shank welded to forged flange
Fabricated Weld‑in (FW) – Tube shank with weld‑in end

ISO 9001:2015 | ISO 14001:2015 | ISO 45001:2018
Pressure Equipment Directive (PED 2014/68/EU)
ASME B31.3 for Pressure Piping
ILAC-MRA / NABL Certified Calibration Lab (ISO 17025)
In-house ASNT NDT Level III Inspection Capability

Documentation

Complete In-House Manufacturing Control

From forging and casting to machining, assembly, and testing — every step is managed under one roof to ensure consistent quality, faster lead times, and zero compromise.

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